TUV Partner 

 

Expertise

Global Expertise. Local Execution. Unmatched PI System Support
Global 24x7 Support
Dedicated PI System developers based in the US, Europe, South America, and Asia.
End-to-End Services
Architecture design, system deployment, integration, customization, optimization, and lifecycle management.
End-to-End Services
Architecture design, system deployment, integration, customization, optimization, and lifecycle management.
Industry-Specific Expertise
Proven success across energy, utilities, manufacturing, oil & gas, pharmaceuticals, and renewable energy sectors.
Lifecycle Excellence
Specialized support for system upgrades, migrations, analytics development, and performance optimization.
Client-Centric Approach
Focused on maximizing operational visibility, data-driven decision-making, and long-term system reliability.

SERVICES ACROSS THE SYSTEM LIFECYCLE

Development
Operations
Support
Extensibility

DEVLOPMENT

• System Architecture Design

Structured, scalable foundations tailored for future growth.

• Interface Integration

Seamless data connectivity across automation and business systems.

• Tag Configuration and Management

Optimized tag setup ensuring system efficiency and data quality
.

• Customized PI Vision Displays

User-centric dashboards designed for operational clarity and realtime insights.

• Client-Focused Development

Solutions aligned to specific operational and business needs for maximum impact

DESIGN & PLANNING

• Customized System Architecture Design

Tailored to client-specific operational & business requirements
.

• Upgrade Planning and Execution

Minimizing downtime while ensuring smooth version transitions.

• Migration Strategy Development

Detailed roadmaps for efficient system upgrades and migrations
.

•Scalability and Future Growth Focus

Architectures designed to support long-term operational expansion.

• Risk Mitigation Planning

Proactive strategies to ensure system reliability during upgrades.

INTERFACES/DATA INTEGRATION

• Migration Services

Transition from PI Interfaces to AVEVA Adapters smoothly and efficiently.

• Custom Data Scripting

Tailored scripts for bulk data loading and historical backfilling
.

• Outbound Data Integration

Connections with BI tools, PI Cloud Connect, and AVEVA Data Cloud
.

• Custom ETL Connectors

Development of bespoke connectors for ETL platforms systems
.

•End-to-End Data Flow Optimization

Reliable and scalable solutions for real-time management.
.

PROJECTS:
LIFE SCIENCES

This project focused on real-time monitoring of a complex supply chain. Multi-supplier PI integration enabled detailed OEE and MOEE analysis, generating actionable KPIs. The solution was enhanced through BI reporting using Power BI and PI Cloud Connect.

Project Image

PROJECTS: LIFE SCIENCES

OEE and MOEE Calculations to measure the percentage of manufacturing time that is truly productive..

Project Image

EXAMPLE PROJECTS: Oil & GAS

• Challenge

Operation Surveillance for Production Engineers

• Solution

•Realtime Dashboard that combines production and SCADA data.

Project Image

EXAMPLE PROJECTS

DASHBOARDS
Well
Challenge: Real-time data to support Energy Trading
Solution: PIAF and PI Vision Operations Displays at Trader Desks
Trading
Forecasts and real-time data provided to traders
Substation
Observability to insure timeliness of data
Dashboard
CUSTOMIZATIONS
Example: American Petroleum Institute API11.1 VCF calculations
OBSERVABILITY SOLUTIONS

We leverage OpenTelemetry smart agents to deliver comprehensive infrastructure monitoring, covering:

  • 🖥️ Server System Resources: CPU, Memory, Disk, Network usage
  • 📶 PI Interfaces: Performance and health monitoring
  • 🔌 AVEVA Adapters: Telemetry and status tracking
  • 📊 PI Archive: Data collection and storage health
  • 💾 Asset Framework (AF) & SQL Server: Database performance metrics
  • 📈 Unified Visualization: Metrics, Logs, and Traces
  • 🚨 Proactive Alerting: Notifications for immediate issue detection and resolution
ARCHITECTURE
Substation
LOGS
Dashboard
METRICS
METRICS

Extending Value Chain

  • 📊 Advanced Analytics for actionable operational intelligence
  • ⚙️ OEE (Overall Equipment Effectiveness) calculations to enhance productivity
  • 🛠️ Condition-Based Maintenance for proactive asset management
  • ⏱️ Usage-Based Maintenance strategies based on real-world operational data
  • 🔗 Integration across Supply Chain and Cloud Analytics platforms
  • 🤖 Machine Learning (ML) and Artificial Intelligence (AI) applications for deeper insights
  • 📈 Forecasting for predictive operational planning
  • 🚨 Anomaly Detection to identify deviations and prevent disruptions
FORECASTINGMICROGRID POWER DEMAND
Dashboard
ANOMALY DETECTIONBATTERY ENERGY STORAGE
Dashboard

AVEVA (OSIsoft) PI System

Hover over any button to see key points here.

Industries We Serve

VAPL team has vast experience to cater needs from different industries, every industry requires a custom solution. Below are the details about our expertise across industries.

 

Oil & Gas

 

Refinery

 

Petrochemicals

 

Mining and Minerals Processing

 

Cement

 

Sugar Industries

 

Renewable Energy

 

Power Plants

VAPL Services

VAPL provides multiple services and marching towards solutions under one roof partner

01
Automation
Engineering Services




02
EPC
Engineering Services




02
IT
Engineering Services




04
Renewable
Energy
Services




05
Staff Augmentation
/ Staffing




06
AVEVA
OSI PI
Services